304 vs 303 Stainless Steel: Which Grade Fits Your Part and Process

By Haijiang Lai

Owner at YongZhu Casting

As a supplier of aluminum casting since 2004, if you have a project need to get off the ground. Contact us today, or Mail: yongzhucasting@gmail.com

Table of Contents

If you’re comparing 304 vs 303 stainless steel (or searching the other way around as 303 vs 304 stainless), you’re usually trying to answer one practical question:

  • Do I need easier machining and cleaner chip control? → lean 303
  • Do I need better corrosion resistance, welding, or outdoor durability? → lean 304

Below is a procurement-friendly breakdown with shop-floor details, plus a quick cost logic table (with a strong disclaimer) so you can make a decision that holds up in production—not just on paper.

Quick answer summary for 304 vs 303

  • Choose 303 for CNC turning, tapping, and high-volume screw-machine parts where cycle time, tool life, and chip breaking are the priority.
  • Choose 304 for welded assemblies, formed sheet parts, and corrosive environments (humidity, cleaning chemicals, mild chlorides).
  • If your part has fine threads or you’ve experienced thread galling, 303 is often the smoother machining path, while 304 usually needs process controls to avoid seizing.

Quick comparison table for 304 and 303 stainless steel

Decision factor303 stainless steel304 stainless steel
Best atTurning, drilling, reaming, tapping, screw-machine workCorrosion resistance, welding, forming, general-purpose use
Chip controlTypically easier, breaks chips more cleanlyCan be “gummy,” longer chips, more built-up edge risk
ThreadingOften friendlier for taps and diesMore prone to galling if you don’t control lubrication and pairing
WeldingCommonly avoided for structural weldsWidely used for welded fabrications
Outdoor / chloride exposureHigher pitting risk in many real environmentsBetter baseline corrosion resistance
Typical part styleShafts, fittings, threaded parts, precision turned componentsBrackets, housings, covers, food equipment, welded frames

Quick cost table for common part scenarios

Disclaimer: stainless pricing and “total cost” change by region, mill availability, certification requirements, geometry, tolerances, quantity, and lead time. The table below shows cost direction, not a fixed quote.

ScenarioLikely gradeWhat really drives costHow buyers usually reduce cost
High-volume turned part with multiple threads303Cycle time, tap life, chip control, scrap rateOptimize thread spec, use stable lubricants, allow tool-friendly radii
Small batch welded bracket or frame304Weld quality, distortion control, finishing stepsSimplify weld joints, reduce cosmetic surfaces, clarify acceptance criteria
Outdoor hardware near moisture or cleaning agents304Corrosion risk, rework/returns, surface conditionSpecify finish clearly, avoid crevices, consider passivation requirements
Tight tolerance precision pin or shaft303Tool wear, heat buildup, inspection timeLimit unnecessary tolerances, define critical dimensions only
Sheet metal part with bending/forming304Forming steps, springback controlUse standard thickness, consistent bend radii, avoid over-polishing specs

When should you choose 303 stainless for CNC machining

Pick 303 when the drawing screams “machining first”:

  • Lots of turning operations
  • Multiple tapped holes
  • Small threads that are sensitive to tap breakage
  • High-volume production where seconds per part matter
  • You want more predictable chip breaking and generally smoother tool behavior

In many shops, 303 is simply the grade that keeps production stable: less drama with chip wrapping, fewer tool changes, and fewer “mystery burr” issues on certain features.

Where 303 is a poor fit: if the part must be welded, or if it will live in corrosive service (especially chlorides, coastal air, or aggressive cleaners), 304 is usually the safer baseline.

Chemistry differences: sulfur, chromium, nickel

The key story is simple: 303 is engineered for machining.

  • 303 typically includes added sulfur (and sometimes selenium) to improve machinability.
  • That sulfur helps chips break and can reduce built-up edge, but it can also introduce sites that are more vulnerable to pitting in certain environments.
  • 304 is the more “general purpose” austenitic stainless, commonly known as the classic 18/8 family in everyday industry language.

If you’re choosing purely on “which is stronger,” you’re usually solving the wrong problem. The more common real-world split is:

  • 303 = manufacturing efficiency
  • 304 = service durability and fabrication flexibility

Why does 304 resist corrosion better in real environments

In practical service, corrosion performance is rarely about a single lab number—it’s about surface condition, crevices, chlorides, and cleaning cycles.

304 usually outperforms 303 because:

  • It does not rely on sulfur additions for machinability, which can increase pitting susceptibility in some situations.
  • It’s a widely used baseline for humid or mildly corrosive environments and holds up well when the design avoids crevices and the surface is properly finished.

Important reality check: 304 is not a “magic outdoor metal.” If you’re dealing with salt spray, de-icing salts, pool chemicals, or strong chlorides, you may need a different grade strategy entirely. But between 303 and 304, 304 is the safer corrosion bet.

Machining performance in CNC work

This is where most engineers and buyers feel the difference.

303 tends to deliver:

  • Better chip breakage in turning
  • More stable tapping behavior
  • Easier reaming and nicer hole finishes (depending on setup)
  • Less “stringy” behavior that can affect surface finish consistency

304 often requires more attention to:

  • Speeds/feeds balance to avoid built-up edge
  • Tool geometry and coatings
  • Coolant strategy and consistent lubrication
  • Burr control on exits and edges

If your supplier is quoting high machining time on 304 for a thread-heavy part, it’s worth asking: “Would 303 meet the service environment?” That single question can change your total cost more than chasing cents on raw material.

How can you prevent thread galling with 304 fasteners

Thread galling is one of the most common headaches with austenitic stainless—especially when stainless mates with stainless and surfaces are tight and dry.

Practical controls that reduce galling risk:

  • Avoid same-grade stainless-on-stainless pairing when possible (or change one side’s condition/finish)
  • Use proper lubricants or anti-seize appropriate to the application
  • Control surface finish on threads (too rough can bite; too smooth can smear under load)
  • Avoid unnecessary high assembly speeds; use controlled torque rather than “feel”
  • Consider geometry choices: thread form, engagement length, and fit class matter

If your product lives or dies by smooth assembly of threads, that’s a strong reason many shops prefer 303 for threaded machined components, while reserving 304 for the parts that truly need corrosion or welding benefits.

Weldability and fabrication considerations

If welding is part of the plan, 304 is usually the default between these two grades.

  • 304 is broadly used for welded structures, enclosures, and brackets.
  • 303 is commonly avoided for structural welding because the sulfur additions that help machining can make welding outcomes less forgiving.

If you must combine machining and welding, a common approach is to:

  • Use 304 and accept the machining challenges, or
  • Split the design: 303 for machined subcomponents and 304 for welded structures, then assemble.

Forming and finishing behavior

If your part involves bending, stamping, or deep forming, 304 generally behaves better and is more commonly selected.

For finishing:

  • Both grades can look excellent with the right process, but the real driver is often surface requirements: brushed, polished, bead-blasted, or coated.
  • If appearance and corrosion resistance are critical, your spec should define finish, cleaning, and acceptance clearly—because surface condition can outweigh the grade choice.

What is the most reliable way to verify 303 vs 304 material

If you’re running production or dealing with compliance, don’t rely on “it looks right” or a magnet test.

Best practice verification methods:

  • Require a mill test report that matches the delivered heat/lot
  • Use PMI testing (portable alloy identification) when mix-ups are costly
  • Implement incoming labeling and segregation rules (simple controls prevent expensive mistakes)
  • Tie material identity to job travelers and inspection records

For buyer workflows, the most effective prevention is often boring: clean documentation, lot control, and quarantine rules for mixed stainless inventory.

Total cost drivers: material price vs machining time

Buyers often ask “Which grade is cheaper?” The more accurate question is:

Which grade is cheaper after machining, scrap risk, and returns?

303 can win total cost when:

  • Cycle time is dominant
  • Tool changes and burr control are frequent pain points
  • Threading is heavy and quality is sensitive

304 can win total cost when:

  • Corrosion performance prevents field failures
  • Welding/forming reduces part count or simplifies assembly
  • Fewer coating/maintenance steps are needed over product life

If you’re quoting a project, consider adding a note to the RFQ: service environment + fabrication steps + cosmetic requirements. Those three details often determine whether 303 or 304 is the better business decision.

Common applications by industry

303 stainless commonly shows up in:

  • Threaded fittings and connectors
  • Precision turned shafts and pins
  • Valves, bushings, small mechanical components
  • High-volume screw-machine parts

304 stainless commonly shows up in:

  • Brackets, covers, housings
  • Food and beverage equipment
  • General-purpose hardware and indoor/outdoor fixtures
  • Welded frames and formed sheet components

How should you specify 303 or 304 on drawings and purchase orders

To avoid costly substitutions, don’t leave the grade vague.

Practical spec elements to include:

  • Grade: 303 or 304
  • Standard/spec reference appropriate to your product category
  • Condition: bar/sheet, annealed/cold worked as needed
  • Surface requirement: cosmetic faces, roughness targets if critical
  • Any verification requirement: MTR, PMI, lot traceability, inspection points

Also clarify what matters most:

  • “Threads must assemble smoothly without galling”
  • “Outdoor service near moisture”
  • “Welds are structural and must pass inspection”
    These notes guide a supplier toward the right grade and process choices without guesswork.

Looking for an Aluminum Die Casting Partner Who Can Handle Stainless Parts Too

Many assemblies are mixed-material: an aluminum die-cast housing plus stainless shafts, inserts, brackets, or fasteners.

We are primarily an aluminum die casting manufacturer, and for projects that require it, we can also coordinate stainless components to match your drawing, finish requirements, and assembly needs. This helps buyers reduce supplier handoffs and keep documentation, inspection, and lead time more consistent across the full bill of materials.

If you’re sourcing a die-cast part and still deciding between 303 vs 304 stainless for the mating hardware, you can share your application environment and drawing notes. We’ll help you confirm what to specify so the final parts assemble smoothly and perform as expected.

Common buying mistakes and how to avoid them

  1. Choosing 303 for outdoor chloride exposure
    Fix: switch to 304 for baseline corrosion performance, and design out crevices.
  2. Assuming 303 is “basically 304” for welding
    Fix: if welding is required, default to 304 unless a specialist approves the weld procedure.
  3. Ignoring thread galling until assembly fails
    Fix: control lubrication, pairing, surface finish, and torque strategy.
  4. Using magnet tests as proof of grade
    Fix: rely on MTR/PMI and basic lot control.
  5. Over-specifying surface finish without defining acceptance
    Fix: specify the visible areas and allow standard finishes elsewhere.

Sourcing stainless parts alongside aluminum die cast components

Many real projects are mixed-material: an aluminum die-cast housing plus stainless shafts, inserts, brackets, or threaded hardware.

We’re primarily an aluminum die casting manufacturer, but for projects that require it, we can support the supply chain by coordinating stainless machined components to match your assembly and quality needs—so you don’t have to manage multiple vendors for one bill of materials.

Faq about 303 and 304 stainless

Is 304 or 303 better for tapping small threads

For small threads, the “better” grade is often the one that reduces tap breakage and stabilizes quality. In many shops, 303 is chosen specifically to improve tapping consistency because chip control and cutting feel are typically easier. If you must use 304 due to environment or welding, the biggest improvements usually come from tap geometry selection, rigid workholding, stable lubrication, and conservative thread engagement design—not from “trying harder” on the same setup.

Why does 304 stainless gall on threads and how do I reduce it

Galling is essentially adhesive wear under pressure and sliding, and stainless-on-stainless pairings can be prone to it. The fastest risk reducers are: anti-seize or appropriate lubricants, avoiding same-grade mating when possible, controlling thread fit and surface finish, and using controlled torque rather than high-speed run-down. If galling is a recurring field issue, design changes like shorter engagement, alternate mating materials, or surface engineering often deliver bigger improvements than changing assembly labor alone.

Can 303 stainless be welded for structural parts

It can be welded in some situations, but it is often avoided for structural welding because machinability-focused chemistry can make welding behavior less forgiving. If a part must be reliably welded and inspected, many buyers treat 304 as the safer baseline. When welding cannot be avoided, the “data-backed” path is to require a qualified welding procedure, confirm filler selection, and define acceptance criteria—rather than assuming it will behave like 304.

Does 303 stainless rust outdoors

“Rust outdoors” depends on chlorides, humidity cycles, crevices, and surface condition, not just the grade name. In general practice, 304 is selected more often than 303 for outdoor service because it tends to provide better corrosion resistance in real environments. If the part will see coastal air, de-icing salts, or frequent wet/dry cycles, you should treat the environment as a primary design input and consider mitigation steps such as better drainage, fewer crevices, and appropriate finishing and cleaning requirements.

Will a magnet stick to 303 or 304 stainless steel

A magnet test is not reliable for identifying these grades because stainless can show variable magnetic response depending on processing history and cold work. Weak attraction does not prove “wrong grade,” and no attraction does not prove “correct grade.” For production control, rely on mill test reports, PMI checks, and lot segregation—those methods prevent mix-ups far better than any shop-floor magnet trick.

Is 303 stainless food safe compared with 304

Food-contact suitability usually depends on your regulatory requirements, cleaning chemicals, surface finish, and sanitation design, not just a grade number. In many food and beverage applications, 304 is widely used because it balances corrosion resistance and cleanability. If the product is subject to frequent washdowns, harsh cleaners, or strict hygiene protocols, selection should be confirmed with your compliance requirements and a surface-finish plan, rather than choosing based only on machinability.

Is 303 cheaper than 304 when machining time is included

Sometimes yes—especially for parts dominated by turning and threading—because the cost driver is often cycle time, tool wear, and scrap risk, not raw material price. A practical way to evaluate is to compare: total spindle minutes, tool change frequency, deburring effort, and first-pass yield. If 304 is required by environment or welding, cost can still be controlled by clarifying which tolerances and cosmetic surfaces are truly critical.

How can I verify stainless grade without destructive testing

Non-destructive verification typically combines: traceable MTR documentation, controlled receiving and labeling, and PMI testing for higher-risk projects. The most effective “real-world” system is procedural: quarantine mixed lots, label by heat/lot, and tie material identity to the job traveler and inspection record. This prevents the most common failure mode—parts made correctly, but from the wrong material.

Yongzhu Casting Established in 2004, has become a leading name in the die-casting industry. We use die-castingsand-castingprecision casting and gravity casting, to cater various industries such as AutomotiveEnergyLighting, and Home Furnishings.

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