Yongzhu Casting manufactures custom aluminum junction box bodies and covers from customer drawings, 3D models or approved samples. We coordinate tooling, die casting, CNC machining and finishing around your enclosure design and production requirements.
Share your cable-entry layout, mounting features, cover arrangement and expected quantities. Our team will review the casting and machining requirements before tooling and quotation.
Our core supply is custom aluminum castings and machined enclosure components. Box dimensions, connection features and finishing requirements are developed around your project.
A junction box needs to accommodate its internal components, connect to adjoining parts and fit its installation space. Our review focuses on features that affect manufacturing and assembly.
We check the mating geometry, fastening locations and drawing-defined tolerances. Where the design includes a gasket, its interface and seating requirements should be identified before tooling.
Wall sections, ribs, mounting bosses, draft and parting lines are reviewed for casting feasibility. Machining allowances are considered where finished dimensions or surfaces need additional control.
Cable entries, connector cutouts, threads and mounting holes are reviewed for location and tool access. We identify which features can be cast and which require secondary machining.
External mounting points, internal fixing locations and fastener access are checked against the available drawing or model. Include surrounding components when they affect installation clearance.
Tooling, casting and secondary operations are planned around the approved part specification.
We review the available 2D drawing or 3D model, alloy, quantity, critical dimensions, finish and application requirements.
Manufacturing risks, tooling scope, machining, finishing, inspection, price and estimated schedule are reviewed before the project starts.
The mold is made to the approved drawing revision. T1 samples are submitted for dimensional, assembly, appearance or functional review as agreed.
Approved parts move through die casting, secondary operations, final inspection, packaging and shipment according to the confirmed order requirements.
Inspection focuses on the dimensions and surfaces that affect fit, assembly and acceptance.
| Feature | Inspection Focus |
|---|---|
| Body and cover interfaces | Drawing-defined dimensions, seating surfaces and flatness where specified |
| Cable entries and connector openings | Size, position and specified thread requirements |
| Mounting bosses and fixing holes | Location, height, hole depth and mating relationships |
| Gasket grooves and sealing surfaces | Profile, dimensions and surface condition specified by the design |
| Cast and finished surfaces | Burrs, visible defects, coating coverage and agreed appearance criteria |
Our quality system helps ensure consistent production, traceable batches and reliable delivery for OEM projects.
Prefer email? Send your drawings and project details directly to our team.
Complete the available fields and upload your drawing if possible. We will contact you if additional project information is required.
Our main business is manufacturing custom aluminum parts from drawings or approved samples. Send your required dimensions and quantity so we can review a suitable tooling and production route.
Yes. Cable-entry holes, threads, connector openings and mounting features can be reviewed as part of the machining scope. Include their dimensions, positions and specifications in the drawing.
Yes. Include the target rating and intended use in your enquiry. Achieving an IP rating depends on the complete enclosure configuration, including the cover, seals, openings and assembly. The required validation and responsibility for testing must be established for the project.
Our core supply is the aluminum box body, cover and related cast or machined parts. List any accessories or assembly work you need so their availability and inclusion can be confirmed in the quotation.
Part size, geometry, tooling complexity, machining, finish and production quantity all affect the quotation. We review these together rather than apply one minimum quantity to every enclosure.
Yes. Start with the available 2D drawing, sketches, sample photos and key dimensions. Further information may be needed before tooling and final production approval.